1) When I got my '82 turbo about 6-8 years ago, I was in the same boat. The turbo didn't work. I drove the car around a bit, but it ran so bad, I stopped until I had the $$ for another turbo unit. I found a good one at a Nissan-only wrecking yard for $200 that worked flawlessly until I sold the car 2 years ago.
So my advice is not to drive the car with the turbo not working. I don't know if it hurts the engine, but it sure doesn't help it. I would also not even DREAM of switching manifolds. That is a huge job (you'd have to do the exhaust pipe too, I think) and guess what, the car would still run like crap because it's a low compression engine that needs the turbo to run right. Everything in the whole fuel management system (which is completely different from an N/A car) is totally different and geared to work only with a turbo. So do yourself a favor and put a new one in there.
2) This is one of the best websites for all Z stuff, including turbos.
3) No personal experience here, but I don't know how you'd hook two turbos up to an inline 6. The twin-turbo 300ZXs have a turbo for each bank of the V-6, which makes sense. The way to go with an inline is simply one bigger turbo, which is done all the time. Check the archives.
So my advice is not to drive the car with the turbo not working. I don't know if it hurts the engine, but it sure doesn't help it. I would also not even DREAM of switching manifolds. That is a huge job (you'd have to do the exhaust pipe too, I think) and guess what, the car would still run like crap because it's a low compression engine that needs the turbo to run right. Everything in the whole fuel management system (which is completely different from an N/A car) is totally different and geared to work only with a turbo. So do yourself a favor and put a new one in there.
2) This is one of the best websites for all Z stuff, including turbos.
3) No personal experience here, but I don't know how you'd hook two turbos up to an inline 6. The twin-turbo 300ZXs have a turbo for each bank of the V-6, which makes sense. The way to go with an inline is simply one bigger turbo, which is done all the time. Check the archives.